SmartNews June | Aircraft Skin Processing in Motion with Combitronic


June 2011

 

Industry: Aviation
Application: Flexible tooling/dynamic tooling
Benefit: 49% Reduction in parts and floor space & global addressing capabilities of Combitronic

The most critical structural components of the entire aircraft, both fuselages and wings are designed to be both incredibly strong and lightweight: a challenging combination. So how are the essential curved panels made and machined?

Imagine a supersized bed of nails where every "nail" is actually an electromechanical actuator with a SmartMotor™ servo attached to its base. Flexitool™, by Liné Machines in Quebec, can exactly match the unique contoured shape of almost any large metal panel (with support equivalent to a hard tooled fixture) for further processing such as milling, inspection and laser scribing.

 

Utilizing the SmartMotor resulted in a 49% reduction of parts and floor space used with the greater capabilities. "We used the integrated SmartMotor because having separate controllers, drives and motors was limiting our capabilities. Now the connection is much simpler, and it's easier to increase or decrease the number of tooling structures for each Flexitool ordered" said Claude Sven Zurbuchen, Lead Product Development Engineer for Liné Machines.

The largest advantage of incorporating the SmartMotor in the Flexitool system was Combitronic™ technology. When raising or lowering any panel on the Flexitool tooling system, all of the actuators needed to move in sync vertically from any position to prevent warping. Typically either Ethernet, Profibus, DeviceNet or CANopen are used, however, none of these networks alone allowed Flexitool to talk to multiple motors simultaneously; it must address each device separately. This wouldn't be a problem with two or three motors but Liné Machines had an impressive 160 actuators in just one of its Flexitool systems. This is the exact situation Combitronic technology was created for.

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About Animatics

Headquartered in Silicon Valley and with offices world wide, Animatics Corporation is the global leader in integrated motion control products and systems and has been for more than 20 years. Animatics designs, manufactures, markets and sells innovative, state-of-the-art, cutting-edge motion control products, systems and solutions.

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CNC Surfboard Machine using SmartMotor and HLD60 Belt Drive Actuator
CNC Surfboard Machine using SmartMotor and HLD60 Belt Drive Actuator
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